Gilsonite Mix Method in Asphalt typically involves the following methods:
- Preparation: Ensure that the Gilsonite and asphalt materials are at the desired temperature for mixing, usually between 160°C to 190°C (320°F to 375°F). This temperature range helps to achieve proper fluidity and mixing.
- Heating the Asphalt: Heat the asphalt binder in a heated storage tank or asphalt plant to the recommended temperature range. This process ensures the asphalt is in a molten state and ready for mixing.
- Weighing and Measuring: Measure the desired amount of Gilsonite additive based on the desired mix proportions. The amount of Gilsonite to be added may vary depending on the specific application and desired properties.
- Mixing: There are a few methods to mix Gilsonite with asphalt. Here are two common approaches:a. In-Line Mixing: In this method, the Gilsonite additive is introduced into the asphalt binder line during the production process. The molten asphalt flows through a series of static mixers or mechanical shear devices that disperse and blend the Gilsonite particles uniformly.b. Batch Mixing: In this method, the Gilsonite additive is added to the heated asphalt binder in a batch mixer. The asphalt and Gilsonite are mixed together for a specific duration to ensure proper dispersion and homogeneity.
- Blending and Homogenization: During the mixing process, the Gilsonite particles disperse and blend with the asphalt binder, forming a homogeneous mixture. The mixing time may vary depending on the equipment and specific requirements.
- Testing and Quality Control: After mixing, it is essential to conduct quality control tests to ensure the desired properties and performance of the Gilsonite-modified asphalt. Common tests include viscosity measurements, softening point determination, penetration tests, and rheological analysis.
- Application: Once the Gilsonite-modified asphalt has passed quality control tests, it can be applied using standard asphalt paving equipment, such as pavers, rollers, or sprayers, depending on the intended application.
Please note that Gilsonite Mix Method in Asphalt and proportions may vary depending on the desired performance characteristics, climate conditions, and the type of Gilsonite and asphalt being used. It is advisable to consult the manufacturer’s guidelines, industry standards, and local regulations when mixing Gilsonite with asphalt.